Our services

Material Handling Systems and Supporting Steelwork

Material handling systems need to suit the conveyed product, required throughput, route and factory conditions. ASAECO provides fabrication and installation services for equipment frames, supporting steelwork, galleries and platforms within the agreed project scope. Applications include steel, cement, petrochemical and food-processing plants. Mechanical equipment, electrical systems, controls and commissioning responsibilities are defined for each order so the interfaces between the supporting structure and the process equipment remain clear.

Service scope

Review route, throughput and material characteristics
Fabricate equipment frames and supports
Build conveyor galleries and structural platforms
Coordinate maintenance walkways and access
Deliver and install agreed structural components

Features and benefits

Steelwork coordinated with equipment interfaces

Practical maintenance access

Details suited to the plant environment

Transportable fabrication and erection packages

Clearly defined supply and installation boundaries

Erection of supporting steelwork for material handling systems

Design inputs for material handling systems

The enquiry should identify the material, particle size, bulk density, moisture, temperature and required capacity. Route length, elevation changes and available space influence the equipment and supporting structure. Loading and discharge points, dust control and enclosure requirements also need review. For an existing line, a site survey helps identify obstructions and dimensional constraints.

Equipment data should be available before the support design is finalized so weights, operational actions and connection positions agree. Identifying these interfaces early reduces the risk of incompatible fabrication packages.

Galleries, frames and access platforms

Shop drawings should show equipment positions, reference axes and connection details. Access to components that need inspection or replacement must be considered from the outset. Platforms, walkways and guarding are coordinated with the project requirements. Frame dimensions and mounting surfaces influence equipment installation, making geometric checks important during fabrication. Component identification, assembly divisions and delivery planning should suit the available site access.

Protective finishes are selected for the installation environment and expected exposure. Inspection records and agreed acceptance checks support the handover of the structural package.

Installation within an operating plant

Installing material handling systems in a working factory requires coordination of shutdown periods, lifting access and production routes. Foundation readiness and support locations should be checked before erection begins. The installation sequence must align with mechanical and electrical equipment deliveries. Responsibilities for adjustment, commissioning and performance testing need explicit agreement. Food-processing applications also require a separate assessment of product-contact areas and cleaning arrangements.

A general industrial finish should not be assumed suitable for every hygiene requirement; the relevant material and surface specifications must be established for the actual application.

Pricing and supply boundaries

Route length, elevation, structural weight, support quantities, galleries and platforms affect cost. Material properties and environmental conditions can alter the enclosure, coating and access requirements. For a transparent estimate, separate structural steelwork from mechanical equipment, electrical work, instrumentation and civil construction. Send layout drawings, equipment specifications, site location and the intended installation programme.

Changes to capacity, route or conveyed material after fabrication begins can affect components and interfaces, so revised requirements should be reviewed before the installation proceeds.

Frequently asked questions about material handling systems

Are electrical and mechanical equipment included?

The supply scope is agreed for each contract. Supporting steelwork, conveying equipment, controls, electrical installation and commissioning should be identified explicitly in the quotation and contract.

What information starts a project review?

Provide the material, throughput, route length, elevation changes, environment and layout. Equipment data, maintenance requirements and any restrictions on factory shutdowns help define a workable installation scope.

Can an existing line be modified?

Modifications can be assessed after surveying the existing equipment and structure. Changes in capacity, route or material require a review of loading, supports, connections and the affected equipment interfaces.

Request a material handling systems project review

Send the available drawings and specifications with the project location and required programme. The initial review identifies dimensions, quantities or tonnage, the design status and the services required. Where information is preliminary, the estimate should state its assumptions and identify the additional documents needed for a firm proposal.

The quotation for material handling systems should identify supplied items, site activities and the responsibilities for transport, installation and quality control. Confirm the current drawing revision and any order changes before fabrication starts. This helps align the production schedule with the actual project requirements and gives both parties a clear reference for reviewing the completed scope.

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